Automotive
The EV battery ‘catch-22’

From The Center Square
While setting aggressive goals for electric vehicle market share, the Biden administration also wants tariffs and or restrictions on the importation of vehicles and the minerals needed for their batteries – creating heightened concerns over supply chains in what can be described as a “Catch-22” situation.
Solutions to some of the problems include battery recycling and increased domestic mining, however, the U.S. is currently limited in its capacity for both. Federal funds are spurring new recycling plant projects, but questions remain on whether there will be enough used material to meet projected needs.
In his e-book, “The EV Transition Explained,” Robert Charette, longtime systems engineer, and contributing editor for IEEE Spectrum, says making the transition is harder than anyone thinks. He recently told The Center Square it is truer now than it ever was.
“None of this is simple,” he said.
His argument centers on the lack of planning and systems engineering on initiatives that are politically, not engineering, driven. While change is possible, he suggested it would require trillions more in government spending and enforcing those changes through law.
Charette identified many serious issues in setting up the EV battery infrastructure – and even if those challenges are met, he said, there may be tradeoffs between affordability, security and environmental concerns.
Profitability. Battery recycling is a still-developing process which is time consuming and expensive. The cost of purchasing recycled materials may be more costly than buying them new.
Manufacturing demand and potential backlog. The U.S. will require eight million batteries annually by 2030 to meet the government’s EV target, with increases each year after that.
Standardization. Batteries vary in configuration, size, and chemistry.
Domestic mining. While decreasing our dependency on outside sources, what are the environmental impacts? It can also take years to acquire permits and get a lithium mine up and running.
Mineral shortfalls. Secure and sustainable access to critical minerals like copper, lithium, cobalt, and nickel is essential for a smooth and affordable transition to clean energy. An analysis by the International Energy Agency indicates a “significant gap” between the world’s supply and demand for copper and lithium. Projected supplies will only meet 70% of the copper and 50% of the lithium needed to achieve 2035 climate targets.
The report said that “without the strong uptake of recycling and reuse, “mining capital requirements would need to be one-third higher. The agency also emphasizes China’s dominance in the refining and processing sector.
Transportation of discharged batteries classified as hazardous waste is one of the costliest steps of the recycling process. Experts suggest updates to federal EPA and DOT regulations for how battery-related waste is classified. In addition to health and safety, they say clearer definitions of what constitutes hazardous waste would help reduce transportation costs. Many recycling plants are being built in regions where production sites are located to address this.
Supply chain and skills gap shortages. The timetable set by the government is not aligned with the capabilities of the current supply chain. Software plays a key role in the management and operation of an EV battery, and automakers are competing for a limited supply of software and systems engineers.
Competing interests. The goal is to create a circular battery economy, reducing the need for raw materials. However, an EV battery that is no longer useful for propelling a car still has enough life left for other purposes such as residential energy storage. Experts propose a battery material hierarchy where repurposing and reusing retired EV batteries are more favorable to immediately recycling them, detouring them out of the cycle.
Charette says the biggest problem with recycling projections is that they are built on assumptions that have not been tested.
“We won’t know whether these assumptions hold until we reach a point where we are recycling millions of EV batteries,” he said.
Because most EV lithium-ion batteries produced through 2023 are still on the road, the International Council on Clean Transportation reports that the majority of materials being used as feedstock by recycling plants currently come from scrap materials created during battery production.
According to Charette, manufacturers also claim future generations of batteries will last 15 to 20 years, which he says would put a bigger kink in the used-battery supply chain.
Another issue contributing to consumers’ reluctance to buy an EV is the inability to determine the overall health of your battery. Current testing methods are inefficient and costly.
EV adoption has so far not met projections and with all the competing interests, Charette said the market will ultimately tell us what direction the situation is headed. He is also intrigued over the impact government pressure will have on the eventual outcome.
He said many individual components have yet to be worked out, adding that although there is a vision, “we’re a heck of a long way from that vision to getting where we need to go.”
In his opinion, battery recycling issues are even further behind than transitioning the electric grid to renewable energy sources.
Automotive
Power Struggle: Electric vehicles and reality

From Resource Works
Tension grows between ambition and market truths
Host Stewart Muir talks on Power Struggle with Brian Maas, president of the California New Car Dealers Association, and Maas introduces us to a U.S. problem that Canada and B.C. also face right now. “The problem is there are mandates that apply in California and 11 other states that require, for the 2026 model year, 35% of all vehicles manufactured for sale in our state must be zero-emission, even though the market share right now is 20%. “So we’ve got a mandate that virtually none of the manufacturers our dealers represent are going to be able to meet.”
Maas adds: “We’re trying to communicate with policymakers that nobody’s opposed to the eventual goal of electrification. California’s obviously led that effort, but a mandate that nobody can comply with and one that California voters are opposed to deserves to be recalibrated.” Meanwhile, in Canada, the same objections apply to the federal government’s requirement, set in 2023, that 100% of new light-duty vehicles sold must be zero-emission vehicles, ZEVs (electric or plug-in hybrid) by 2035, with interim targets of 20 per cent by 2026 and 60 per cent by 2030. There are hefty penalties for dealers missing the targets.
Market researchers note that it now takes 55 days to sell an electric vehicle in Canada, up from 22 days in the first quarter of 2023. The researchers cite a lack of desirable models and high consumer prices despite government subsidies to buyers in six provinces that run as high as $7,000 in Quebec.
In the U.S. The Wall Street Journal reports that, on average, electric vehicles and plug-in hybrids sit in dealer lots longer than gasoline-powered cars and hybrids, despite government pressure to switch to electric. (The Biden administration ruled that two-thirds of new vehicles sold must be electric by 2032.) For Canada, the small-c conservative Fraser Institute reports: “The targets were wild to begin with. As Manhattan Institute senior fellow Mark P. Mills observed, bans on conventional vehicles and mandated switches to electric means, consumers will need to adopt EVs at a scale and velocity 10 times greater and faster than the introduction of any new model of car in history.”
When Ottawa scrapped federal consumer subsidies earlier this year, EV manufacturers and dealers in Canada called on the feds to scrap the sales mandates. “The federal government’s mandated ZEV sales targets are increasingly unrealistic and must end,” said Brian Kingston, CEO of the Canadian Vehicle Manufacturers’ Association. “Mandating Canadians to buy ZEVs without providing them the supports needed to switch to electric is a made-in-Canada policy failure.” And Tim Reuss, CEO of the Canadian Automobile Dealers Association, said: “The Liberal federal government has backed away from supporting the transition to electric vehicles and now we are left with a completely unrealistic plan at the federal level. “There is hypocrisy in imposing ambitious ZEV mandates and penalties on consumers when the government is showing a clear lack of motivation and support for their own policy goals.”
In B.C., sales growth of ZEVs has recently slowed, and the provincial government is considering easing its ZEV targets. “The Energy Ministry acknowledged that it will be ‘challenging’ to reach the target that 90 per cent of new vehicles be zero emission by 2030.” Nat Gosman, an assistant deputy minister in the B.C. energy ministry, cited reasons for the slowdown that include affordability concerns due to a pause in government rebates, supply chain disruptions caused by U.S. tariffs, and concerns about reliability of public charging sites.
Barry Penner, chair of the Energy Futures Institute and a former B.C. Liberal environment minister, said the problem is that the government has “put the cart before the horse” when it comes to incentivizing people to buy electric vehicles. “The government imposed these electric vehicle mandates before the public charging infrastructure is in place and before we’ve figured out how we’re going to make it easy for people to charge their vehicles in multi-family dwellings like apartment buildings.”
Penner went on to write an article for Resource Works that said: “Instead of accelerating into economically harmful mandates, both provincial and federal governments should recalibrate. We need to slow down, invest in required charging infrastructure, and support market-based innovation, not forced adoption through penalties. “A sustainable energy future for BC and Canada requires smart, pragmatic policy, not economic coercion. Let’s take our foot off the gas and realign our policies with reality, protect jobs, consumer affordability, and real environmental progress. Then we can have a successful transition to electric vehicles.”
Back to Power Struggle, and Brian Maas tells Stewart: “I think everybody understands that it’s great technology and I think a lot of Californians would like to have one. . . . The number one reason consumers cited for not making the transition to a zero-emission vehicle is the lack of public charging infrastructure. We’re woefully behind what would be required to move to 100% environment. “And if you live in a multifamily dwelling, an apartment building or something like that, you can’t charge at home, so you would have to rely on a public charger. Where do you go to get that charged?
“The state’s Energy Commission has said we need a million public chargers by 2030 and two million public chargers by 2035. We only have 178,000 now and we’re adding less than 50,000 public chargers a year. We’re just not going to get there fast enough to meet the mandate that’s on the books now.”
In Canada, Resource Works finds there now are more than 33,700 public charging ports, at 12,955 locations. But Ottawa says that to support its EV mandate, Canada will need about 679,000 public ports. “This will require the installation of, on average, 40,000 public ports each year between 2025 and 2040.”
And we remind readers of Penner’s serious call on governments to lighten the push on the accelerator when it comes to ZEV mandates: “Let’s take our foot off the gas and realign our policies with reality, protect jobs, consumer affordability, and real environmental progress. Then we can have a successful transition to electric vehicles.”
- Power Struggle YouTube video: https://ow.ly/8J4T50WhK5i
- Audio and full transcript: https://ow.ly/Np8550WhK5j
- Stewart Muir on LinkedIn: https://ow.ly/Smiq50UWpSB
- Brian Maas on LinkedIn: https://ow.ly/GuTh50WhK8h
- Power Struggle on LinkedIn: https://ow.ly/KX4r50UWpUa
- Power Struggle on Instagram: https://ow.ly/3VIM50UWpUg
- Power Struggle on Facebook: https://ow.ly/4znx50UWpUs
- Power Struggle on X: https://ow.ly/tU3R50UWpVu
Automotive
Electric vehicle sales are falling hard in BC, and it is time to recognize reality.

From Energy Now
By Barry Penner
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British Columbia’s electric vehicle (EV) sales mandates were created with good intentions, but the collision with reality is now obvious.
Although we are still in 2025, the 26 percent zero-emission vehicle sales mandate is already hitting our dealerships. That’s because it applies to the 2026 model year, and many of those models are starting to arrive across the province now.
While 26 percent sounds moderate compared to 90 percent by 2030, or 100 percent by 2035, as also required by BC law, the facts on the ground are grim.
According to S&P Global Mobility data, EV sales in BC have plummeted to around 15.4 percent as of June 2025, down from nearly 25 percent in mid-2024. This decline happened fast after both federal, up to $5,000, and provincial governments, up to $4,000 in BC, stopped funding their EV rebate programs earlier this year. So, the very incentives that made expensive electric vehicles accessible to middle-income buyers disappeared just when they were needed most.
Government polling shows 60 percent of British Columbians say cost is their biggest barrier to buying electric vehicles. And yet, both levels of government pulled the financial support while maintaining the sales mandates, with penalties of up to $20,000 per non-compliant vehicle. This is not just bad policy, it’s economic punishment for our auto sector.
Flavio Volpe, president of the Automotive Parts Manufacturers’ Association, pointed out the severe consequences for automakers. Federally, failing to meet the EV sales targets could mean astronomical penalties. A company selling 300,000 vehicles a year that misses its target by 10 percent could face a $600 million fine. These are not theoretical risks; they are real and could mean manufacturers reduce their Canadian presence, potentially costing thousands of auto jobs.
And powering an all-electric vehicle fleet is no small task. The organization of which I am chair, the Energy Futures Institute, modelled BC’s electricity needs under the 2035 mandate scenario and found full implementation would require an extra two Site C dams’ worth of electricity. We’ve already been importing 20 to 25 percent of our electricity annually for the past few years, often from fossil fuels, which contradicts our clean energy goals.
Electric vehicles represent an important technological advance, but the path matters. With governments forcing unattainable mandates, they are creating resentment amongst potential buyers and a political backlash against EVs themselves.
Energy Futures recently learned that the BC government is undertaking a technical review of the Zero-Emission Vehicle Act, quietly acknowledging that sales targets are increasingly seen as next to impossible. Under consideration is a change to the targets themselves, along with adjustments to compliance ratios and eligibility rules for plug-in hybrids.
The market shift to regular hybrids, which you don’t plug in, is not supported by rebates, but is happening nevertheless. However, these vehicles, such as the Toyota Prius, are not considered “clean” enough under BC legislation and could attract a penalty of $20,000 each.
This only makes things worse for consumers who are already stretched. Punitive mandates create market distortions, restrict consumer choice, and drive up vehicle prices for everyone, especially lower-income families who rely on affordable used cars.
Instead of accelerating into economically harmful mandates, both provincial and federal governments should recalibrate. Ottawa’s Environment Minister Julie Dabrusin’s statement earlier this month to renew consumer rebates is a good start, if the government is determined to interfere with the marketplace. But rebates alone won’t be enough. We need to slow down, invest in required charging infrastructure, and support market-based innovation, not forced adoption through penalties.
A sustainable energy future for BC and Canada requires smart, pragmatic policy, not economic coercion. Let’s take our foot off the gas and realign our policies with reality, protect jobs, consumer affordability, and real environmental progress. Then we can have a successful transition to electric vehicles.
Barry Penner is chair of the Energy Futures Institute, former president of the Pacific Northwest Economic Region and former four-term B.C. MLA and cabinet minister.
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